Our proven processes and methods have successfully helped Fortune 500, mid-caps, and start-up companies.  Why?  Because we quickly identify and mitigate the risks that are limiting your organization from reaching its full potential and achieving profitability.

Having grown up in manufacturing industries and possessing more than 30 years of experience in process and product development, new product introduction and commercialization, Gary Ainsworth's goal has been to create technical and business processes for cost-effective, sustainable manufacturing.  Arc Completa's Mission is to provide highly effective and streamlined tools that boil down best practices from the industry and technology leaders into tools that an organization of any size can apply with positive results without crippling their austere resources.




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We at Arc Complete know that finding the right partner for your business is not a choice to be taken lightly. That’s why we offer free consultations to help us better understand your needs, the scope of your goals, and your timeline.

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Principal Consultant

Gary J. Ainsworth

Having thrived in the high-volume manufacturing and having more than 25 years of experience in process and product development and new product introduction and commercialization, my vision is to manage and create processes for cost-effective, sustainable manufacturing, while leveraging supply chains and a company’s internal strengths. I’ve architected exits for three companies through advancing operational and product performance.

I’m known for my ability to break down operations and technical workflows, identify and solve problems up front, analyze the designs for manufacturability, test and reliability, and identify the essential Critical to Function (CTF) areas in the design, process development and supply chains accelerating products to market and profit.



B.S. in Industrial Technology UMASS Lowell, MA
Magna Cum Laude 



Emerging Technology Commercialization
Design and Operations Performance Improvement
Organizational Reengineering
Advance Process Development
Certified Executive and Career Management Coach
Shainin Statistical Engineering Methods
Statistical Process Control (SPC)
Design of Experiments (DOE)