Our proven processes and methods have successfully helped Fortune 500, mid-caps, and start-up companies.  Why?  Because we quickly identify and mitigate the risks that are limiting your organization from reaching its full potential and achieving profitability.

Having grown up in manufacturing industries and possessing more than 30 years of experience in process and product development, new product introduction and commercialization, Gary Ainsworth's goal has been to create technical and business processes for cost-effective, sustainable manufacturing.  Arc Completa's Mission is to provide highly effective and streamlined tools that boil down best practices from the industry and technology leaders into tools that an organization of any size can apply with positive results without crippling their austere resources.




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We at Arc Complete know that finding the right partner for your business is not a choice to be taken lightly. That’s why we offer free consultations to help us better understand your needs, the scope of your goals, and your timeline.

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Principal Consultant

Gary J. Ainsworth

His signature trademark as being a “breakthrough guy” is derived from his intuitive ability to break down and identify what's critical, solve problems up front, analyze a design for manufacturing realization, and identify the essential Critical to Function (CTF) areas in the design, process, and supply chain to bring products to market on time and at required production volumes.

Gary's most recent concentration has been in the commercialization of process intensive, precision, high volume products, and organization development, to ensure controllable growth, high probability of return on investments, and faster time to profit. This approach is captured in his proprietary CTF/PLF Commercialization Methodology, of which he successfully trained and applied as an executive and consultant at Aegis Lightwave, Corning, and others. 



B.S. in Industrial Technology UMASS Lowell, MA
Magna Cum Laude 



• Emerging Technology Commercialization
• Design and Operations Performance Improvement
• Advance Process Development
• Shainin Statistical Engineering Methods
• Statistical Process Control (SPC)
• Design of Experiments (DOE)